Remember automatic repair robots in science fiction film? NASA invented a kind of new material, can automatically repair damaged parts in 2 seconds. This material can be used in spacecraft and military aircraft and tank hell automaticrepair.
The Australian news network reported on September 1, although the material is not like science fiction movies the liquid metal robot in the "terminator", intelligent repair and leave no trace, but it can make a spaceship and military aircraft or tank automatically repair the damaged shell. Scientists demonstrated in the experiment, with one or two polyester layer metal after is penetrated, because oxygen entered and mixed with them, polyester liquid rubber containing tributyl borane(tributylborane) produces chemical reaction, quickly harden and finally repair the damaged parts of the metal.
The researchers said: "this liquid rubber turns into solid after it contacts with air." At present, the material needs to be studied further, testing its application features. The material is likely to use to repair damaged holes on the spacecraft, as well as for military equipment, such as plane or tanks.
Besides, according to IFLScience reported on August 27, this self repair material is NASA developed by cooperation with scientists at the university of Michigan. Jim·Scott (Timothy Scott) of The university of Michigan explaned, this kind of material cannot be used as components individually, but need to mix with other materials. Scott said: our purpose is to repair damaged (hole) quickly.
Moreover, the characteristics of the material is, the thinner the faster it will work. In the experiment, the thickness of the materia plate is 1 mm. In the actual product, the material plate will be thinner, the possible thickness is less than one tenth or even one hundredth.
Metal injection molding(MIM), a new method of metal processing: combining organic binder and metal powder, using the traditional method same as plastic injection to form the parts. This method enables the production of very complex shaped parts similar to plastic products or die cast products, but with savings in resources and energy, which is very suitable for production in big quantity.
Saturday, February 11, 2017
Friday, January 13, 2017
MIM parts are highly welcomed in military industry
Metal powder injection molding (MIM) technology can directly forming high precision and complex geometry, small parts, and wide applicable materials. After introduced into China since the 1970's, it has been rapidly developing in all walks of life.
Metal powder injection molding in the earlier application in the ordnance production in China, which mainly includes firearms, artillery shells and other components. Gun parts shape and structure is complex, due to special application environment and has a certain risk, determine the gun parts must have high quality, including mechanical properties, density, precision, etc. Traditional gun parts generally used forging blank as raw material production by machining, the machining can obtain pretty high quality of gun parts. But machining material utilization rate is low, especially in the production of gun structure parts, metal shell, etc., the utilization rate of material only between 15% to 20%, most of the materials are cut. And for small parts of guns (trigger, magazine catch, etc.), high strength material (carbon steel, etc.) production difficulty is big, the efficiency is low and is not economical.
Use a metal injection molding forming can make all kinds of complex shape parts, and overcome the machining
characteristics of low material utilization, can save a lot of metal materials, greatly reduce the processing cost. Because the metal injection molding has a variety of advantages, people began to use the process to produce all kinds of gun parts, for example, the main spring housing, hammer, trigger, magazine catch, inadequate safety, etc. With the development of metal injection molding and mature technology, metal powder injection parts occupies more and more proportion in the gun composition.
At present, the rifle in the ordnance, in addition to the big parts like gun body and gunstock, most of the rest metal parts is made by metal injection molding. In the pistol, charging, trigger and shell also use the injection molding parts. Metal injection molding has wide range of materials application, can produce all kinds of metal materials of gun parts, satisfy people demand of variety of materials on the application of the gun.
In addition, the quality of gun parts produced by MIM have good consistency and high density, and has the characteristics of less machining, most of the parts don't need to be machined and can reach the accuracy of requirement, this makes the metal powder injection parts occupies a considerable proportion in guns.
Metal powder injection molding in the earlier application in the ordnance production in China, which mainly includes firearms, artillery shells and other components. Gun parts shape and structure is complex, due to special application environment and has a certain risk, determine the gun parts must have high quality, including mechanical properties, density, precision, etc. Traditional gun parts generally used forging blank as raw material production by machining, the machining can obtain pretty high quality of gun parts. But machining material utilization rate is low, especially in the production of gun structure parts, metal shell, etc., the utilization rate of material only between 15% to 20%, most of the materials are cut. And for small parts of guns (trigger, magazine catch, etc.), high strength material (carbon steel, etc.) production difficulty is big, the efficiency is low and is not economical.
Use a metal injection molding forming can make all kinds of complex shape parts, and overcome the machining
characteristics of low material utilization, can save a lot of metal materials, greatly reduce the processing cost. Because the metal injection molding has a variety of advantages, people began to use the process to produce all kinds of gun parts, for example, the main spring housing, hammer, trigger, magazine catch, inadequate safety, etc. With the development of metal injection molding and mature technology, metal powder injection parts occupies more and more proportion in the gun composition.
At present, the rifle in the ordnance, in addition to the big parts like gun body and gunstock, most of the rest metal parts is made by metal injection molding. In the pistol, charging, trigger and shell also use the injection molding parts. Metal injection molding has wide range of materials application, can produce all kinds of metal materials of gun parts, satisfy people demand of variety of materials on the application of the gun.
In addition, the quality of gun parts produced by MIM have good consistency and high density, and has the characteristics of less machining, most of the parts don't need to be machined and can reach the accuracy of requirement, this makes the metal powder injection parts occupies a considerable proportion in guns.
Wednesday, January 4, 2017
Metal injection parts revolution in earphone industry
The headset manufacturers are using metal injection molding process to make complex headphones shell, which
significantly improve the user experience of listening. The Britain headset manufacturers RHA launched its flagship T10i headphones, it is the world's first accord with human body engineering, stainless steel drive shell earphone, can be pushed to the market in large-scale.
RHA said MIM is the only way can be realized to get the pinna shape T10i headphones with durable stainless steel
material. T10i design not only comfortable, but also has a unique sound wave and air flow characteristics, ideally operate T10i manual dynamic drive.
After injection molding, parts need to do solvent thermal degreasing before sintering. The merged shell need to make manual finishing, present textural, stainless steel wire drawing appearance.
RHA headset retail price is about $200, while Japan's Final Audio Design company's high-fidelity headset can sell for as much as $2500. Final Audio products, the use of the MIM are free to design and manufacture interior structure, has a significant impact the sound quality and control components such as resonance and airflow.
significantly improve the user experience of listening. The Britain headset manufacturers RHA launched its flagship T10i headphones, it is the world's first accord with human body engineering, stainless steel drive shell earphone, can be pushed to the market in large-scale.
RHA said MIM is the only way can be realized to get the pinna shape T10i headphones with durable stainless steel
material. T10i design not only comfortable, but also has a unique sound wave and air flow characteristics, ideally operate T10i manual dynamic drive.
After injection molding, parts need to do solvent thermal degreasing before sintering. The merged shell need to make manual finishing, present textural, stainless steel wire drawing appearance.
RHA headset retail price is about $200, while Japan's Final Audio Design company's high-fidelity headset can sell for as much as $2500. Final Audio products, the use of the MIM are free to design and manufacture interior structure, has a significant impact the sound quality and control components such as resonance and airflow.
Thursday, December 29, 2016
Powder metallurgy products have been widely used in the ship
Powder metallurgy technology is a highly efficient, energy-saving new technology, occupies the important position in the economic development. In recent years, powder metallurgy products industry developed rapidly, as technology changes constantly updated, powder metallurgy industry development prospects will be more vast. Powder metallurgy gear can be used in all kinds of hull pump parts, such as piston, filters, etc., the Marine diesel engine parts can be manufactured by powder metallurgy technology.
Due to the complexity of the Marine equipment, operating environment harsh and the installing space is narrow, many equipment parts replacement is very difficult, therefore required equipment has the very good wear resistance. Powder metallurgy gear of oil self-lubricating material with its excellent self-lubricating function, under the condition of all sorts of use has the excellent properties of high temperature resistance. Compared with the traditional craft material, made of powder metallurgy materials have the fine qualities, is very ideal Marine structural materials.
The needs of the powder metallurgy industry is huge, and powder metallurgy gear is huge demand by the shipbuilding industry, these are the factors stimulating the development of powder metallurgy industry. Powder metallurgy is a new technology of comprehensive utilization and can regenerate, it is the key to solve the problem of the new material.
Due to the intense market competition, some enterprises are also changed from competition to cooperation. As companies continue to strengthen the quality of the products and technology innovation, the future of powder metallurgy technology in China will be able compete with the international big companies.
Due to the complexity of the Marine equipment, operating environment harsh and the installing space is narrow, many equipment parts replacement is very difficult, therefore required equipment has the very good wear resistance. Powder metallurgy gear of oil self-lubricating material with its excellent self-lubricating function, under the condition of all sorts of use has the excellent properties of high temperature resistance. Compared with the traditional craft material, made of powder metallurgy materials have the fine qualities, is very ideal Marine structural materials.
The needs of the powder metallurgy industry is huge, and powder metallurgy gear is huge demand by the shipbuilding industry, these are the factors stimulating the development of powder metallurgy industry. Powder metallurgy is a new technology of comprehensive utilization and can regenerate, it is the key to solve the problem of the new material.
Due to the intense market competition, some enterprises are also changed from competition to cooperation. As companies continue to strengthen the quality of the products and technology innovation, the future of powder metallurgy technology in China will be able compete with the international big companies.
Sunday, December 4, 2016
The global consumption spherical powder for 3D is growing rapidly
3D printing is one of powder metallurgy processing technology. At present, powder metallurgy technology has been widely used in transportation, machinery, electronics, aerospace, weapons, biological, new energy, information and nuclear industry areas and so on, become one of the most active branches of the new material science. Powder metallurgy market in China in 2001-2014 annual compound growth rate reached 21.7%.
3d printing as a most important part of the powder metallurgy molding process, the market space is also in the rapid ascent. In 2017 the global 3d printing used spherical powder consumption has reached more than 800 tons, the estimated consumption years of spherical powder could exceed one thousand tons in 2018.
Titanium powder is the most important metal raw material in 3d printing and is also the highest technical difficulties, in areas such as aerospace, Marine, medical treatment still has a broad market space for development. Qualified 3d printing spherical titanium powder processing is difficult, the yield is low, only a handful of companies can provide relevant products.
3d printing as a most important part of the powder metallurgy molding process, the market space is also in the rapid ascent. In 2017 the global 3d printing used spherical powder consumption has reached more than 800 tons, the estimated consumption years of spherical powder could exceed one thousand tons in 2018.
Titanium powder is the most important metal raw material in 3d printing and is also the highest technical difficulties, in areas such as aerospace, Marine, medical treatment still has a broad market space for development. Qualified 3d printing spherical titanium powder processing is difficult, the yield is low, only a handful of companies can provide relevant products.
Sunday, November 27, 2016
China hardware power tools is very popular in central Asia
In the Central Lake market near Bishkek, Kyrgyzstan Chinese businessmen Chang is working in his operating hardware electric tools workshops. Chang said China's hardware power tools are extremely popular in central Asia.
Central Lake market is central Asia's largest wholesale and retail market, the market is assembled with over ten thousand containers. The channel in the market is complicated as a labyrinth. The first floor is used as stores, the upper is temporary warehouse. Kyrgyzstan was the importance transportation station of the ancient silk road trade. Nowadays, Kyrgyzstan after years of development have become the distributing centre of China radiated to central Asia.Chinese goods shipped to some of the biggest wholesale market first, is the local commonly known as the "bazaar", and then diverted to Kyrgyzstan and the central Asia and other countries in Eurasia.
Despite the recent Kyrgyzstan joined the Eurasian economic union, tariffs will be improved to China. But the Chinese merchant still hope with their many years on the basis of the struggle for the "area" trade unicom to offer their own strength.
Central Lake market is central Asia's largest wholesale and retail market, the market is assembled with over ten thousand containers. The channel in the market is complicated as a labyrinth. The first floor is used as stores, the upper is temporary warehouse. Kyrgyzstan was the importance transportation station of the ancient silk road trade. Nowadays, Kyrgyzstan after years of development have become the distributing centre of China radiated to central Asia.Chinese goods shipped to some of the biggest wholesale market first, is the local commonly known as the "bazaar", and then diverted to Kyrgyzstan and the central Asia and other countries in Eurasia.
Despite the recent Kyrgyzstan joined the Eurasian economic union, tariffs will be improved to China. But the Chinese merchant still hope with their many years on the basis of the struggle for the "area" trade unicom to offer their own strength.
Monday, November 21, 2016
Powder sintering became one of the key research technology of titanium alloy
Titanium alloy is a kind of important structural metallic materials developed in the 1950’s, has excellent comprehensive performance. The material has characteristics like small density, light weight, heat resistance, corrosion resistance, flexibility, good elasticity and forming process etc.
Aerospace industry is the biggest consumer of titanium, titanium alloy production has very close relationship with the aerospace investment. Nearly in ten years in the 1990’s, an application for a patent falling back. Since 2000, the titanium alloy related patent quantity appeared obvious growth trend. “On one side, this shows that titanium alloy has potential research space, on the other hand, is has great relationship with our country in recent years, strengthen the related research in the field of titanium alloy.” Document information center of Chinese academy of sciences researchers Chen said.
Most analysis data shows that the technology of titanium alloy is held in Japan (41%), China (22%), the United States (14%) and Russia (8%) of the four countries, the subtotal takes 85% of the global patent.
Learn more:
Aerospace industry is the biggest consumer of titanium, titanium alloy production has very close relationship with the aerospace investment. Nearly in ten years in the 1990’s, an application for a patent falling back. Since 2000, the titanium alloy related patent quantity appeared obvious growth trend. “On one side, this shows that titanium alloy has potential research space, on the other hand, is has great relationship with our country in recent years, strengthen the related research in the field of titanium alloy.” Document information center of Chinese academy of sciences researchers Chen said.
Most analysis data shows that the technology of titanium alloy is held in Japan (41%), China (22%), the United States (14%) and Russia (8%) of the four countries, the subtotal takes 85% of the global patent.
Learn more:
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